Guys, I've been following this thread as I've just installed a Jab2200 rollercam in my Cygnet which previously had an 1835VW, and I've had the usual issues sorting out cooling. I've now got about 23 hours with the Jab motor.
My CHT temps at cruise with 25C OAT and at 90kts are 140, 122, 135, 120 & EGTs at around 15.5lph are 695, 650, 690, 645 at between 4000asl and 5000asl. Rpm 2900. They max if I throttle back to 14lph and 80kt and 2750rpm at 720, 660, 720, 645. No matter what I do I can't get the stb cylinders cooler. No 1 & 2 were my hottest cht wise, but baffles in the pressure ducts were adjusted to get rear cylinders chts as close as possible to the front.
I originally had over 120C egt spread and that was mostly fixed by putting a fence of about 2cm high in front of the air inlet (which is simply a hole in the side of the cowl). This makes sure there is no ram air. Drawing cowl air made no difference. I also have flow straighteners in the airbox outlet and carb inlet. I do not have a simple cross because, if placed in the nsew orientation, the bottom interferes with the emulsion tube air inlet on the Bing and minute changes produce crazy results. When I installed the fence on my air intake my egt spread dropped and the average egts dropped so I've gone one size smaller on main and needle jets (230 & 2.8 if my memory is ok).
I was getting over 140C CHT on no.1 in cruise and oil temps over 90C so I ditched the 50mm lip on the cowl outlet and replaced it with a ramp for more suction. Result was a 5-10C drop on all CHTs and oil temps now mid 70s...so my next step is to put in a plate to exhaust the oil cooler air separately from the cylinders and adjust for mid 80C OT.....I'm worried about winter. Downside is higher Chts on 3&4 when taxiing (+135C).
My problem is on climb. When I go WOT, no.4 goes lean and the egt will, if allowed, runaway over 720C. So I throttle back to 3050 rpm where my egts are 650, 670, 645, 690 (Fuel flow somewhere around 25lph). CHTs on climb at 70-75kts don't go above 150C so far. If I rotate the carb to even mixture on cruise, it makes it much worse on WOT. And yes, the butterfly throttle is limited to 80 degrees open. By throttling back I lose about 50 to 100 revs on climb.
So now I'm reasonably happy and thinking there is just some tweaking on the cowl outlet with perhaps a bit of exhaust augmentation. I'm thinking my right bank is running hotter because that side is leaner and that may be because the inlet plenum diffuser is not exactly centre, or because of the orientation of the 4 horizontal holes in the emulsion tube/ atomizer which the needle jet sits in, or how the needle lays in the needle jet, eg it might lie against the stb side causing the fuel spray/plume to favour the port side?
I get a small drop of oil at the front crankshaft oil seal. Is this normal? Motor runs very smooth.