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danny_galaga

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Everything posted by danny_galaga

  1. I think I might do that. But 'saving your life' might be dramatic. When a starter stays engaged, it gets spun up to higher revs than it's designed for. The armature windings start to move out, and at some point they, or the commutator segments fly out and arc out against the housing. As you would probably have seen, it's a big explodey mess inside the starter, no doubt. But once everything has fallen away the arcing stops pretty quickly. I take your point though. It would be yet another one of a large number of things that can rob your engine of power on take off. In this case, the loose chunks of copper etc inside the starter can cause extra drag on the engine. I'll pop in to Jaycar aeronautics and get a small panel mounted LED. I'll mount it where the key points at the starter position 🙂
  2. I wish I could re edit posts more than 2 minutes later. I meant PLANE, not PARTNER 😅
  3. Granted, I don't have enough experience to have had an engine failure (yet) but seems to me this issue the ideal situation to be landing the plane, rather than locking in the destruction of your partner by pulling the chute? https://www.avweb.com/aviation-news/285055/
  4. I can keep it simpler by just using a good solenoid. What brand have you got? Is it the original Rotax part?
  5. So what are you guys using for your Rotax or Jabiru starter motors? I just ordered some bits and pieces from overseas and thought I had included a Nippon Denso relay in the order. Looks like I forgot it, so if there's something thats proven amongst you guys I can get locally I'll do that. FYI, the Rotax part is a denso starter relay part number 182800-1950. It's less than half the price of a 'rotax' one. Pretty much anything around that size will do, including the knock off version. BUT.... if I use a $20 relay, and the contacts fuse together, it wasn't much of a savings if my starter motor goes nuclear 😄 I tried looking at other similar relays to get a feel for what's out there, but hard to tell without specific part numbers for each. I looked at relays for Honda CB900, BMW R1200, Polaris, Harley Davidson etc When I was a sparky, the solenoids we used for cars were fairly cheap, but blowing up a Rotax starter is a different ballgame to blowing up a Cortina starter 🤣
  6. Simplest thing I can think of without mucking around with aerodynamic mods is to add an extra oil cooler inline with the existing one. Almost anywhere you mount it will add some extra cooling, even if on the firewall, unless of course it's right next to the exhaust 😄
  7. https://bydanjohnson.com/mosaic-ready-powerplant-brp-rotax-surprises-sun-n-fun-with-a-powerful-new-announcement/
  8. From this it implies Rotax themselves say 48 month shelf life https://www.rotax-owner.com/en/912-914-technical-questions/9671-912-fuel-pump-shelf-life?start=0
  9. Yes, that has crossed my mind, that the rubber might perish just sitting there. I will investigate. My garage is cooler than my house, so heat shouldn't be an issue
  10. Dunno if it helps, but at least some perspective from a different system - on the Bushcat, there is one small oil cooler above the radiator. Radiator is in much the same position as the CH701 as far as I can tell. Then another small oil cooler on top of the engine. The cowl ducts air straight to the cooler ( no hoses) and then straight out again, going over the windscreen.
  11. Looking forward to hearing more 🙂 I may buy one or two and store in my garage for the next five year replacement.
  12. Of course I've just gone and ordered a Rotax one 😂 But that part number goes in my list of spare parts now. Thanks for the info. Might buy one of these as well. How long have you run this one? Do you know if others are using them?
  13. It's what I'm getting at. Surely they can go to ten before replacing? If not, then surely a safer system would be better. Or at least the option.
  14. Are you replacing your gearbox every five years 😄
  15. So no one knows about the company I linked to in the first post? Or another like it?
  16. This is all true, but if you specifically talk about mechanical diaphragm fuel pumps, I've never heard of any car fuel pumps having to be replaced every five years. Were a y of the diaphragm pumps you replaced less than five years old? Or were they 30 year old EH utes etc? While it's true an aircraft ENGINE has a harder time of it than a car engine, I don't see that an aircraft FUEL PUMP is under that much more duress. And if so, then ditch the diaphragm, and go with a piston design (which I imagine was the Billet Pump solution) . They had tested theirs to 2500 hours, which is 500 more than the engine is supposed to go for. If non rubber diaphragm, you don't have the time constraint, just hours operated, like the rest of the engine. It did sound like the Billet Pump fuel pump was more expensive than a standard Rotax one, but since it was supposed to last longer than the engine, you would no longer have to worry about it. Look at it another way. You used to be able to rebuild fuel pumps. Not so the Rotax. Nice little earner for Rotax. Why sell you a $100 kit, when you can sell a whole pump?
  17. And yet the equivalent in an older car, in constant contact with the same fuel it would go decades. If it can last decades, I think replacing after ten years is more reasonable. Anyway, what's the point of the electric pump if you don't get to use it occasionally in an emergency 😄 In any case, my big question is, is there anything out there like that Billet Pump solution for Rotax? From what I can tell, there is no diaphragm to perish.
  18. I found a link to something that would have been a great replacement, but it seems to be a dead end. For whatever reason, they didn't catch on http://www.billetpump.com/ Is there anything else like this out there? For now, I've just ordered a genuine fuel pump, but it is a bit of a gyp isnt it, having to replace them every five years. In the automotive world, with their 'made by the million' specs, diaphragm fuel pumps easily lasted decades. It seems nonsense to me Rotax fuel pumps cant last at least ten years. Are they made by Ducati, like the regulator/rectifiers? 😄
  19. Latest item is the regulator/rectifier. I got a Carmo. Less wires and runs cooler. Made in the Netherlands. HUP HOLLAND! HUP! 🙂
  20. TRue, but still not really an item I need to put in my list of substitutes for OEM stuff. There's no specific call for that tape on my aircraft
  21. That's more of a toolbox thing, rather than replacing specific parts on my plane.
  22. I guess the best thing for fire protection is the ability to switch off the fuel
  23. Thanks, funny they dont just say 'speaker ground'. Manual says 8ohm speaker ok. Anyway,I hooked it all up today and it works 😊
  24. Yes, I had a look in the hangar. Couldn't check the tecnam. Had a look at a Foxbat and it had ultra professional you -beaut fancy crimped hoses. But looking around my hangar, I see a Rotax with absolutely nothing, and a Jabiru with fire sleeve but not finished properly at the ends. I think I'll just go with what's in the kit, which is insulation to stop the fuel getting hot and stop hoses rubbing. That'll do 🙂
  25. I've done a bit more snooping. Looks like BAND CLAMPS are the go https://www.aircraftspruce.com/catalog/appages/eatonclamps_900591B5C.php?clickkey=36097
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