I'm posting this because a question arose from my post on Bubbleboy's 'Freighting an engine from the USA' thread, & I didn't want to hijack his thread. So some of it is repeated from that posting.
I needed an engine for my MiniMax Eros under construction. The plans call for the dear old Rotax 503, no longer in production & getting scarcer to source. And costing $4k+ to rebuild.
So I researched the few engines in the 45 - 65 hp range. I discounted 4 strokes because their weight would be excessive, & reliability on hot VW base engines is arguably less than that for modern 2 strokes properly set up (pause to don flak jacket).
3 engines & their variants selected themselves: Rotax 582; Hirth 3202/3 & CRE MZ201/2. I did not shortlist the Hirth F23 50hp boxer because I understand it needs quite sophisticated mounts to achieve acceptable vibration; it relies on prop wash for cooling, so I'd need to get the cowl exactly right; it uses belt drive instead of a gearbox; it is very expensive per horsepower.
I initially only wanted 50hp. But Rotax don't offer this. Both Hirth & CRE offer the same engine in 2 different states of tune: the 3202 & the 201. Both these base engines are very similar: 625cc reed valve inline twins, fan cooled, installed weight 98/97lbs.
Given that the higher powered options, the 3203 & the 202, are very similar weights, it seemed foolish not to go the extra mile & give myself the option of reserve power should I need it, for short field ops or for the boost in climbout that might just save my ar$e one day. And operating at reduced percentage power should result in better TBO.
I contacted all 3 purveyors of said powerplants. Hirth fell at the first post because they ignored my email.
After email enquiries & responses, I phoned Bert Flood's emporium re the Rotax & Leon Massa in Canada re the MZ. Both were helpful, Leon in particular.
In the end I went for the MZ202, because the Rotax 582 needs a radiator, and this would add a fair bit of cooling drag to my plane. The 582 is also a fair bit heavier. I have an old Rotax 503, and I weighed this next to the 202. The new engine is almost exactly 10kg lighter than the Rotax, and also has electric start; produces 30% more power from its extra 120cc capacity, and at lower revs.
When it came to costings, the MZ202 was the cheaper option by quite a margin, especially since I was able to haggle a bit with Leon at CRE. Leon is an expat Aussie who owns the company, & a very easy guy to talk to. Also knows his engine inside out, since he has been building them for quite a few years.
I am in contact with a Swiss guy building an Eros in Thailand. He bought the Hirth 3202. With the same shipping costs that I paid, his engine was 50% more than I paid for mine (though this did include some spares). And his is 55hp, while mine is a detuned 60hp. His makes 53 foot pounds of torque @ 5000rpm, mine 61 foot pounds @5200rpm.
The final price of my engine, on the bench in my shed with all freight, duty, airport & agent fees was approx 10% cheaper than the Rotax 582.
Of course it remains to be seen how the engine will perform on my plane. But it is beautifully made, and all those Mosquito helicopter pilots have put in a lot of high continuous rev operation hours. Time will tell.
Bruce