Here is my 2,3,4,5th &6st flight reports.
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The rough running engine was caused by stale fuel. Because of the floods (our house and my business workshop both wemt under) and the rebuild program, the plane sat for three months. We found the throttle body spray tube was gummed up.
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2nd flight.
This flight was only 20 minutes and no testing was done as the engine still wasn't sounding 100%. Trying to run it full throttle to bed the rings in was difficult, as the temps on 1&3 just kept climbing, which meant that once they got over 400 deg. I'd have to back off to let it cool, then go again.
Back on the ground I did a mag check and found a couple of plugs miss firing. Trying to keep the engine cool, I was keeping the mixture rich. And during the cooling descends must have fouled up the plugs.
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3rd & 4th flights.
OK, need to do do some checking. Did another flow test to make sure there was plenty of flow. good there. And changed the plugs from 8's to 7's to try and stop them fowling up. During the flow test I found the slide in the TBI (throttle body injection) wasn't getting full travel, which meant it wasn't getting full throttle. I adjusted the cable to rectify the problem which must have come about when we adjusted the cable so we could get the idle down to where we wanted it on first engine start.
New and hotter plugs along with full TBI slide travel, seemed to do the trick. The engine sounded sharper and was finding more rev's on take-off and climbs. but now with full throttle, the exhaust gasses on 1 & 3 cyl's are spiking, resulting in shorter runs on full throttle. Which makes it hard to try and bed in the rings.
Decided to land, have some lunch and give it another go after lunch.
The 4th flight was cut short as the engine temps seemed to be getting worse, so decided to call it a day.
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5th flight
After a discussion with Jim (the engine builder ), it was decided that the extra travel on the slide in the TBI, because of the way it is designed, could be causing cyl's 1 & 3 to lean out. If this was the case, then we could experiment with the throttle and see what happens. I also decided to change the plugs back to 8's as a precaution.
On take-off the engine was just as sharp as it was before, but as the egt's (exhaust gas temp's) on 1 & 3 started to spike, I backed the throttle of a little and straight away they started to recede. After some experimenting I found the sweet spot with the throttle, where it seemed to have good power while keeping the temps under control.
This enabled me to get back into doing some good rated climbs to bed the rings in while also keeping the temps under control
I put in a total of 1.2 hrs on this flight and as light was running out, called it a day.
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6th flight
After yesterdays pleasing flight I was anxious to get a early flight, as we needed to call it a day at noon for a mothers day afternoon dinner. But the fog kept us on the ground till ten. So I used this time to give the aircraft a good check over.
I got airborne quickly on about 7/8 th throttle and climbed to 4000ft averaging a 1000/1100 ft/min climb rate. Hey this baby climbs, considering it is the small Lycoming motor, the engine still is being run in and because of the temps, I am probable running it a bit rich to what it really likes. Temps got up a little on 1 & 3 cyl's on this climb, but they were acceptable.
Seeing as we've sorted out most of the problems we have been having with the motor, I decided to start doing some testing. The Van's Aircraft testing manual tells us to do the stall testing without actually stalling the a/c. I've read where the RV9 really doesn't stall as such. I've found this to be true. Clean, I got the airspeed back to 38/39 kts and it just sat there, a massive amount of sink, but it just kept it's nose above the horizon and was steady at that. So I powered on and flew out of it. With full flaps it got down to 35 kts and again just sat there. I might have been too timid with it, trying to get it to show signs of a stall without actually stalling it. So I might have to get more aggressive with it.
By this stage I was getting a lot of confidence in the a/c, so I decided to go for a fly somewhere instead of hanging around Watts Bridge. So I took a fly to Gatton and back, giving the motor as much of a workout as I could, while I was doing it.
Another 1.4 hrs
Bring on next weekend :-D